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Monolec® Multiplex Lubricant significantly reduced bearing temperatures and extended their life at Dowagiac Waste Water Plant.

City of Dowagiac WWTP · Dowagiac, Michigan

Water & Wastewater|Blowers & Fans

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key takeaways

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Challenge

Overheating of Spencer Blowers’ bearings to 230˚F (110°C) led to burnout, resulting in significant downtime and increased costs for repairs, parts, and labor.

LE solution

Monolec® Multiplex Lubricant (4622) is a high-quality lithium complex grease with a broad temperature range and includes Monolec®, an exclusive additive known for reducing wear in numerous applications.

Results

Switching to Monolec 4622 reduced the temperature to 80-100˚F, preventing bearing burnouts and saving Dowagiac $2,000 every two years while also improving the working environment.

I would highly recommend Lubrication Engineers to anyone who is having any lubrication problems.

- Dennis Swisher, Maintenance Manager
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Customer Profile

The City of Dowagiac Waste Water Treatment Plant is located in the Southwest corner of Michigan. They have been treating the water for Dowagiac, Michigan for 46 years.

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Application

This facility utilizes 150 horse power turbine Spencer Blowers. These machines provide air for three aeration tanks and two aerobic digesters.

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Challenge

The bearings on the Spencer Blowers were overheating to 230˚F (110°C) causing the bearings to burn out. This was causing extensive downtime for repair, parts and labor.

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LE Solution

The local LE lubrication consultant, recommended Monolec® Multiplex Lubricant (4622), which is a high quality, lithium complex grease with a very broad operating temperature range. It also contains Monolec®, LE’s exclusive wear-reducing additive which has proven its extraordinary performance in thousands of applications.

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Results

The City of Dowagiac was losing bearings every two years. These bearings cost $2,000. By changing to Monolec 4622, the temperature dropped down to 80-100˚F (27-38°C). The drop in temperature has eliminated the bearing burn outs and even helped reduce the temperature in the working environment.

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